PAUT & TOFD

Phased Array Ultrasound Testing (PAUT)

Phased Array Ultrasonic Testing (PAUT) is an advanced non destructive examination technique that utilizes a set of ultrasonic testing (UT) probes made up of numerous small elements, each of which is pulsed individually with computer-calculated timing. This technique can be used to inspect more complex geometries that are difficult and much slower to inspect with single probes. PAUT can be used to inspect almost any material where traditional UT methods have been utilized, and is often used for weld inspections and crack detection.

Compared to other forms of UT, PAUT has several advantages. PAUT can be conducted more quickly than other forms of UT, often within a fraction of a second. It can easily be used for repeat scans because it has a high degree of repeatability. By emitting beams of multiple different angles sequentially, PAUT is able to create detailed and accurate cross-sections of a part. It is also particularly useful in situations where there is less room for mechanical scanning because it’s able to sweep the beam without moving the probe.

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Course Description:

1. Principles of Phased Array Probes :
•   Structure and function of phased array probes
•   Beam steering, focusing, and multi-angle scanning

2. Principles of Inspection Sensitivity :
•   Factors affecting sensitivity and resolution
•   Optimization of scan parameters

3. Phased Array Instrument :
•   Components and operation of PAUT equipment
•   Probe selection and setup

4. Scanning with Phased Array Probes :
•   Scanning techniques for different applications
•   Sectorial, linear, and electronic scanning methods

5. Calibration and Checks :
•   Calibration procedures for PAUT equipment
•   Sensitivity checks and verification methods

6. Software for Data Collection and Analysis :
•   Overview of PAUT software functionality
•   Configuring software for optimized data acquisition

7. Principles of Data Analysis :
•   Interpretation of PAUT signals and images
•   Identifying and classifying indications

8. Software Familiarity :
•   Navigating PAUT software interfaces
•   Adjusting parameters for improved detection

9. Use of Software Tools for Defect Detection and Sizing :
•   Automated and manual defect measurement techniques
•   Advanced imaging and flaw characterization

10. Data Analysis :
•   Reviewing and validating scan results
•   Assessing defect severity and location

11. Procedures for Verification of Flaw Existence and Position :
•   Techniques for confirming defect presence
•   Cross-checking with reference standards

12. Reporting :
•   Documentation of inspection results
•   Compliance with industry codes and standards


Time of flight diffraction (TOFD)

Although time-of-flight diffraction (TOFD) can be used for a variety of applications, its primary use is rapid weld testing of circumferential and axial weld seams, also known as TOFD non parallel scanning. Manual execution is possible with TOFD, however, it is most commonly performed in combination with a recording device, that is, an encoder or industrial scanner. TOFD is often coupled with pulse-echo or phased array techniques in order to cover the root and cap regions of the weld.

Course Description:
1. TOFD Introduction and History :
•   Development and evolution of TOFD
•   Key applications in non-destructive testing (NDT)

2. TOFD vs Other Methods :
•   Comparison with conventional UT, Phased Array, and Pulse-Echo
•   Advantages and limitations of TOFD

3. Tip Diffraction :
•   Principles of diffraction-based flaw detection
•   Use of diffracted signals for defect characterization

4. Fundamentals of TOFD :
•   TOFD wave propagation and beam physics
•   Lateral wave, back-wall reflection, and diffracted signals

5. Equipment Setup and Parameter Selection :
•   TOFD probes, scanners, and encoders
•   Optimizing probe angles, frequency, and scanning speed

6. Digitizing Principles :
•   Signal acquisition and A-scan to B-scan conversion
•   Importance of high-resolution data capture

7. Data Analysis and Sizing :
•   Interpretation of TOFD images
•   Flaw sizing and depth measurement techniques

8. Codes and Standards :
•   Industry specifications (ASME, ISO, AWS, ASTM)
•   Compliance and acceptance criteria

9. Reporting :
•   Documentation of inspection results
•   Best practices for TOFD data presentation


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