CSWIP (Welding Inspector)

CSWIP (Welding Inspector)

This course will teach you the duties and responsibilities of a welding inspector including fusion welding processes, typical weld defects, types of steel (including carbon-manganese, low alloy and stainless steels), the hardening of steels, weldability, heat treatment, and parent metal defects.

• Introduction to Welding Inspection :
•   Role and responsibilities of a welding inspector
•   Duties before, during, and after welding

• Fusion Welding Processes :
•   Overview of welding processes (SMAW, GMAW, GTAW, FCAW, SAW)
•   Applications and limitations of each process

• Typical Weld Defects :
•   Identification of weld defects (porosity, cracks, lack of fusion, undercut, etc.)
•   Causes and prevention of defects

• Types of Steel & Metallurgy :
•   Carbon-manganese steels, low alloy steels, stainless steels
•   Mechanical properties and classification of steels

• Hardening of Steels & Weldability :
•   Effects of carbon and alloying elements on steel properties
•   Preheating and post-weld heat treatment (PWHT)

• Heat Treatment & Parent Metal Defects :
•   Annealing, normalizing, quenching, and tempering
•   Identification of base metal defects

• Visual Inspection of Welds :
•   Inspection techniques and equipment
•   Acceptance criteria based on codes and standards

• Testing of Parent Metals and Welds :
•   Mechanical testing (tensile, bend, impact tests)
•   Chemical analysis and hardness testing

• Destructive & Non-Destructive Testing Techniques :
•   Overview of NDT methods (VT, PT, MT, UT, RT)
•   Selection of appropriate testing methods

• Welder & Procedure Qualification :
•   Welder qualification tests (WQT)
•   Welding procedure qualification records (WPQR)

• Codes, Standards & Specifications :
•   International welding codes (ASME, AWS, ISO, EN)
•   Interpretation of welding symbols and specifications

• Safe Working Practices :
•   Health and safety in welding inspection
•   Hazards and protective measures

• Examination Practice & Assessment :
•   Sample examination questions and mock tests
•   Continuous and final assessment preparation


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CSWIP 3.1 Welding Inspector Qualification :


To qualify, you must meet one of the following:
  1. 3 years of welding inspection experience (verified by employer).
  2. 2 years as a Certified Visual Welding Inspector
  3. 1 year as a Welding Instructor, Foreman, or Supervisor

Additionally :
✅   Experience must be verified by your employer.
✅   Must comply with Clause 1.3.4 of CSWIP WI-6-92 (see www.cswip.com).

Exam Pattern & Timings

The CSWIP 3.1 Welding Inspector exam consists of three sections: Theory, Work Pack, and Practical. The total exam duration is 5 hours.

1. Theory Exam - 1 (Duration: 2 hours)
•   80 Multiple-Choice Questions, divided into:
     • 60 Leading Questions
     • 10 Drag & Drop Questions
     • 10 Fill in the Blank Questions

2. Theory Exam - 2 (Work Pack) (Duration: 1.5 hours)
•   40 Multiple-Choice Questions
•   4 Welding Procedure Specifications (WPS) Interpretations
•   4 Welder Qualification Test (WQT) Evaluations
•   1 Engineering Drawing Interpretation

3. Practical Exam (Duration: 1.5 hours)
•   Plate Segments Inspection :
     • 8 Segments
     • 24 Questions related to weld inspection and defect identification

Total Exam Duration: 5 Hours
✅   Theory - 1 : 2 hours
✅   Theory - 2 (Work Pack) : 1.5 hours
✅   Practical Exam : 1.5 hours

Passing Criteria
•   Candidates must achieve the required pass marks in each section

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